Raise3D has announced a major upgrade for its FDM3D printers, specifically its Pro3 Series (Pro3 Plus and Pro3 Series). The Hyper Speed Upgrade Kit, or HUK3, is a solution designed to dramatically improve FFF machine speed without affecting final quality. The kit comes with a software update, an intelligent high speed auto-calibration tool, filaments that are more efficient, and two hot ends. Raise3D is launching this kit to help users achieve greater productivity and overcome some of the most challenging aspects of extrusion. Orders placed before December 31st, 2022 will receive a discount.
FFF technology is one of the most popular methods for 3D printing. It is often used in conjunction with traditional manufacturing methods. It allows you to produce prototypes faster and at lower costs before validating the design and launching final production. This allows for multiple iterations. Despite some solutions being able to produce finished parts at higher speeds thanks to faster printing speeds, they are still relatively costly and difficult to access, which ultimately reduces FDM machine use. Many manufacturers are looking at this speed. This is a big challenge because it can adversely impact the quality of interlayer adhesion and surface quality, making them unusable. That’s why Raise3D has designed a new ecosystem for its Pro3 and Pro3 Plus machines, with everything from hardware to software and materials. This technology is faster than any other and can be used for low-volume production. However, it still retains the flexibility of an FFF printer to prototyping projects. Raise3D printers are able to be controlled remotely from multiple devices by connecting to RaiseCloud.
Photo credits: Raise3D
A complete ecosystem supports a faster and more accurate process
Raise3D therefore developed Hyper FFF™ technology, a solution that allows for more speed while preserving part quality. The manufacturer developed an algorithm to absorb vibrations from every change in direction of the print head. This reduces shocks and the risk of print problems such as bad surface quality, poor inter-layer adhesion, or other issues. The Pro3 and Pro3 Plus machines have a sturdy and stable chassis that ensures better dimension accuracy. Raise3D claims that the user can reach speeds up to 3.8 times faster than comparable professional solutions.
Hardware alone does not suffice; reliable software and the right materials are also necessary. If the machine speed increases, the thermoplastic melts faster and can cause poor bonding between the layers. Raise3D launched Hyper Speed and Hyper Core filaments. Their molecular weights have been modified to improve fluidity. They also have a unique thermal profile, which allows for faster melting and cooling. This allows users to get the finish and details they desire. The manufacturer currently only offers ABS and PLA Hyper Speed. Other materials will be available (PETG or PC), In 2023, the Hyper Core range will be available with a carbon-fiber filled PPA.
Left: The intelligent calibration solution. Right: The new hot end. (Photo credit: Raise3D).
What Can We Expect From Hyper FFF™ Technology?
Multiple tests have been performed already – with 0.4 mm nozzles and 0.2 mm layer thickness – and the results are great. Comparing to prints made by professional machines, the Raise3D upgrade has achieved an increase in productivity of 3 to 5 folds, increased filling speed from 200 to 350 mm/s to compare to 80 to 100mm/s, and reduced printing times by 75%.
Edward Feng, CEO of Raise3D, added: “The results that we have achieved with this technology breakthrough are truly remarkable, far better than we could anticipate, making us confident it will be a milestone not only for Raise3D but for the entire 3D printing FFF-based industry. Over the years, Raise3D’s technological superiority has been increasingly recognized. With the HUK3 allowing customers’ ROI to multiply by more than 3 times, we now want to reach more than 3 times the customers we have so far, and have so decided to offer, until the end of the year, an exceptional price of almost 1/3 lower than the planned retail price in 2023.”
Indeed, for all orders placed before December 31st this year, the Hyper Speed Upgrade Full Kit is priced at €699 instead of €999. You can also install this upgrade on Pro3 and Pro3 Plus previously purchased machines. Raise3D authorized resellers are available to help you place your order.
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